High-Efficiency Coated Milling Cutter
- GIGASTORAGE’s high-precision coated milling cutter comes from the coating technology (AIP) of Industrial Technology Research Institute. With such technology, the cutter’s surface is coated with an extremely hard thin film which helps increase the hardness of tungsten carbide’s surface to 3000~3500HV (originally its hardness is around 2000HV) and reduce the coefficient of friction to min. 0.15umso as to speed up the cutting discharge and minimize the paste residue and consequently it is easy for heat dissipation and difficult to break the cutter.
- Contact Us
|
Customers can either provide
uncoated milling cutters with certification for us to apply coating on them or
choose anymilling cutters we provide. Our coating service is suitable for all themilling
cutters of different brands without any influence on their design and
functions. Applicalbe milling cutters: 0.6mm, 0.8mm, 1.0mm to 3.175mm.
According to the actual performance at our customers’
factories, the processing speed rises up over 50% and the life duration is
extended over two times. The wear-resisting surface can also gurantee the degree
of precision for the products to be processed and therefore our coated milling
cutters can help decrease the production cost, increase capacity &
efficiency as well as provide the best solutions. |
1. Reduces the number of changing cutters.
2.Improves 10-15 of factory utilization depending on different customers & products.
3. To increase capacity it is typically suggested to accelerate the table speed for the coated milling cutters and depending on different customers & products advantages include 10-30% increase in capacity, decrease in the needs for equipment,plant premises, operators, payroll outlays and consequently decrease in capital investment, operational risk, depreciation cost and maintenance cost.
|
The benefit from coated milling cutters has become a common price in the current market. One example is as follows: Price range NTD23-28/ pce Uncoated 1.0 mm milling cutter Processing life duration 1.5-1.8 m in factory A Processing life duration of a coated milling cutter> 6m Value of a milling cutter after coating (6/1.8) × 23 = NTD76.70 Benefit from coating 76.70 – 24 = NTD52.70 |
|
Microhardness Tester Scratch Tester Roughness Meter Electron Microscope Adhesion Tester Optical Microscope |
|
Use of time: New raw materials New Equipment Process Change New Method |